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  Target Store Geofoam
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An opportunity arose to obtain Target "Greatland" as a tenant for a building that was under construction. To attract this retailer, the partially constructed building had to be enlarged. The only space available on which to expand the existing building was an adjacent parking lot.

The proposed expansion onto the adjacent parking area presented many challenges, the most significant of which was a grade differential of over 10 feet between the existing building's floor elevation and the ground surface behind an adjacent recently constructed mechanically stabilized earth (MSE) retaining wall. Additionally, the proposed design would have to consider the constructed portions of the building, the retailer's requirement for more space and high rack storage loads, schedule requirements, and budget constraints. Duffield Associates was consulted to develop an alternative solution.

Conventional earth fill was not feasible without rebuilding the MSE retaining wall, which had not been designed for such a large grade differential. Reconstruction of the existing wall could not be completed within the required schedule. Supporting the entire building addition on deep foundations was considered too costly.

To design an innovative and cost effective solution, Duffield Associates used state-of-the-art computer-assisted modeling to evaluate the interaction between the existing wall and the proposed building expansion. Our solution allowed the heavy floor loads from the proposed building addition to bear directly on underlying subgrade soils within the existing retaining wall's influence zone. This was made possible by using a fill material made of Geofoam; a lightweight expanded polystyrene foam. Because Geofoam weighs less than 1½ lbs. per cu ft, it could be placed behind the existing retaining wall without imposing additional forces. In order to compensate for the new heavy floor loads, some of the existing soil backfill beneath the building addition was also removed and replaced with Geofoam. Unlike time-consuming and weather-sensitive conventional earth fill operations, this unique approach required only 3 days for installation and allowed the project to proceed on schedule. The combination of the MSE wall with the Geofoam represents a new innovation.

Not only is Geofoam cost-efficient, but it is environmentally friendly. Geofoam, which does not contain chemicals that harm the environment, is highly stable and will not decompose or produce undesirable gases or leachates. Another environmental advantage of Geofoam is that it is recyclable and it can be made of recycled materials.

Duffield Associates satisfied the client's expectations, saved construction costs, facilitated flexibility in development plans, and, despite the changes enabled the project to be completed on time. Our innovative fill solution was awarded the 1999 Consulting Engineers Council of Delaware Engineering Excellence Honors Award.



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